System Design
We go beyond unit process design to deliver system-oriented engineering that considers energy,
utilities, and operating conditions to maximize overall plant performance and efficiency.
Evaporation System
Optimized evaporation design for efficient concentration and water recovery
Overview
Evaporator systems are used across a wide range of processes, and their performance depends on selecting the right type for each operating condition. Key factors such as feed characteristics, fouling tendency, heat sensitivity, required concentration, and energy efficiency must be carefully evaluated. We provide end-to-end evaporator system solutions, covering process design, type selection, equipment fabrication, delivery, and commissioning support. By combining engineering expertise with practical execution, we deliver evaporation systems optimized for each application.
Evaporation System
System Configuration
Falling
Film Evaporator
Falling Film Evaporators form a thin liquid film inside the heating tubes, allowing rapid evaporation with short residence time. This type enables gentle evaporation and efficient heat transfer, making it suitable for applications requiring stable operation and minimized thermal impact.
Forced
Circulation Evaporator
Forced Circulation Evaporators use pumps to circulate liquid at high velocity through the heating tubes, reducing fouling and scaling risks. This configuration provides strong heat transfer performance and stable operation even under demanding process conditions.
Rising
Film Evaporator
Rising Film Evaporators utilize vapor-driven flow to lift the liquid through the tubes, enabling evaporation with minimal temperature difference. Their simple structure and efficient heat utilization allow stable operation under controlled conditions with low thermal stress.
Thin
Film Evaporator
Thin Film Evaporators spread the feed into an extremely thin film under vacuum, enabling very short residence time. This design allows efficient concentration and purification while minimizing thermal degradation and handling high-viscosity materials.
Evaporation System
Scope of Work
Process evaluation and
evaporator type selection
Material & energy balance
and system configuration
Mechanical and
thermal design
Equipment fabrication and
shop inspection
Commissioning support
Start-up assistance and
performance guarantee
